Stud Welding

HBS is renowned for their top-quality stud welding machines. They manufacture complete range of machines for varying process like CD, Drawn Arc, insulation pin, MARC process etc. Apart from that, HBS also manufactures complete programmable Stud Welding machines. HBS has also launched battery powered CD machines and Drawn arc models that can work on single phase.

HBS Germany is the technology leader in nut and stud welding technology.

HBS Stud welding offers you the right solutions for your application - equipment technology - welding elements - welding process with more production effectiveness and efficiency with a high-quality stud welded connection.

TIME AND COST SAVINGS due to NO: drilling - punching - threading - gluing - riveting - screwing

Stud welding Process is as follows: 

Capacitor discharge (CD) 

Stud Size - M3 to M10

Models used: CDi 502, CDi 508, CDi 1502, CDi 2302, CDi 302, Pegasar 500, CDMi 2402, CDMi 3202

DRAWN ARC MODELS

Drawn arc with ceramic ferrule (ARC) 

Stud Size - M3 to M24

Models Used: ARC 800, IT 1002, IT 2002, Visar 1200, 

Drawn arc with shielding gas (ARC) 

Stud Size - M3 to M24,

Models Used: ARC 800, IT 1002, IT 2002, Visar 1200,

Short cycle (SC), 

Stud Size - M3 to M24,

Models Used: ARC 800, IT 1002, IT 2002, Visar 1200,

INSULATION PIN WELDING

Insulation (ISO) 

(Stud Size: M3 to M8)

Models Used: CDi 502, CDi 508, CDi 1502 

Pad welding Process: 

Magnetic rotating arc (MARC) IT 1002 (Stud Size: M3-M16)

AUTOMATIC & SEMI AUTOMATIC STUD WELDING MACHINES

Automation: 

Stud welding Automation 

Models Used : ARC 800 AT (M3 to M12);  CDi 1502 AT (M3 to M8); CDMi 2402 (M3 to M8); CDMi 3202 (M3 to M10); IT 1002 AT (M3 to M16); 

MPW- Series M3 to M8

Working range 1250 x 1050 mm / 49,21“ x 41,34“ (MPW 1010);

1250 x 2250 mm / 49,21“ x 88,58“ (MPW 2010);

(Maximum working range for up to 3 welding heads)

Advantages of Stud welding 

• Very low distortion via extremely short welding time
• No leaking caused by drilled holes
• High strength
• One-sided accessibility of the workpiece is sufficient
• Weldable even onto very thin plates
• Joining different materials is possible
• Can be automated to a very high degree
• Very short welding time (1 ms to 1.500 ms), fast weld rates
• Fast and easy handling, leads to high productivity
• No marks on the backside of coated or high alloyed plates
• Low prices for standard studs

Stud welding Areas of Interest in Vehicle Construction (Transport Systems), Construction of facades, bridges, elevators, escalators, and stairs, handrails, buildings, vending machines, Shipbuilding, Commercial / Domestic Appliances, Fabricated Metal Products, Climate Control, Heating Ventilation and Air Conditioning (HVAC) Insulation, Sound Proofing, Heat / Fire Protection, Power Generation / Refining / Waste Treatment, automotive supply industry, steel construction, mechanical engineering, electrical engineering, apparatus/casing construction, control panel, enclosure construction, commercial kitchens, laboratory and health technology, food industry, household appliances, information technology, metal fittings, facades, steel construction, ventilation construction, insulating techniques, fire-proof insulation of power and combustion plants, vessel construction, etc.